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Our Process

Why Kong's HydroShield™ Vapor Barrier + Polyaspartic Top Coat Is the Ultimate Floor Coating Combo?

Tired of Cheap Sales Talk? Here's the Facts...

1. Moisture Protection on Bottom, UV/Chemical/Abrasion Protection on Top

    • Each layer performs at its best in the right place.

2. Polyaspartic Benefits Stay on Top

    • UV, abrasion, and chemical resistance work only on the surface, not when buried in the base.

3. MVB Has a Better Bond Than Polyaspartic

    • MVB holds up to 25 lbs of moisture pressure.
    • Epoxy & Polyaspartic only hold 3-8 lbs—moisture fluctuates, so don’t rely on same-day readings.

4. Poly for the Base = Higher Contractor Margins

    • Poly is cheaper, increasing margins for contractors.

    • We provide premium vapor barrier protection at competitive rates.

5. One-Day Install with a Stronger Foundation

    • MVB cures in 1.5-2 hours like polyaspartic, enabling a fast turnaround.

    • Better base coat without cutting corners.

6. Better Flake Adhesion & Finish

    • MVB locks in flakes better than polyaspartic base coats.

    • Premium polyaspartic top coat gives a glossy, durable finish with abrasion, chemical, and UV resistance.

    • Thicker Base for more flake adhesion = Better look, feel, and protection.

8. Thicker Floor = Stronger Floor

    • Our system adds more mass and strength to every inch.

    • No peeling, bubbling, or delamination from moisture.

    • No comebacks.

9. Built to Last

    • We build it right from the start for long-term durability.

Professional Polyaspartic Flake Flooring Installation.

We’re all about the nitty-gritty details when it comes to the successful application of polyaspartic coatings. Count on us to walk you through each step of the coating process. 

We use high-end grinders with our modern HEPA approved vacuums to reduce dust and debris.

We fix cracks, dents and chips using premium repair materials best for Kong’s high-build coatings.

We ensure a smooth finish by grinding the surface after repair application has dried for best results. 

We apply a moisture vapor barrier (MVB) base coat for superior protection and max adhesion of vinyl polymer chips (flakes). Clients may opt-in for a polyaspartic base, which is best suited for top coats – but they do not provide the durability and moisture protection that MVB’s do for the base coat. 

We broadcast a layer of vinyl chips (100% coverage) for enhanced aesthetic appeal and maximum protection. Our Hydrostatic Vapor Barrier not only dries as fast as polyaspartic, but its the strongest technology available for base coats and provides more flake adhesion since its thicker than polyaspartic. 

We remove excess chips after application and scrape the floor in various directions for a smooth surface and the best top coat finish.  

Next we seal the base coat with our industrial polyaspartic clear coat to give you the ultimate top coat protection. We evenly apply this clear coat with a squeegee – Then we roll North to South and East to West for the perfect finish, leaving no lines or streaks behind. Its UV, abrasion, and chemical resistance are benefits that ONLY work in the top coat – not when buried in the base.

Drying and curing rate is about 2-3 hours – Then you can enjoy your new floor!

Frequently Asked Questions

The MVB provides moisture protection on the BASE, while our  Polyaspartic top coat offers UV, chemical, and abrasion resistance on top. This ensures that each layer performs optimally in its designated role.    

It is true that moisture readings are important prior to starting any garage coating project, but moisture can fluctuate overtime. This is why we used our thicker, more durable and superior MVB for the base. This means you get superior protection at every layer. 

  • Enhanced Moisture Protection:
    A thicker MVB (Moisture Vapor Barrier) base coat creates a stronger moisture barrier that can withstand higher levels of moisture pressure. This added thickness ensures that moisture from the ground doesn’t seep into the coating, preventing damage like peeling, bubbling, or delamination.

  • Stronger Bond for the Base Layer:
    The thicker the MVB, the better the bond it forms with the substrate (the concrete or floor beneath). This stronger bond means your entire floor system will have a better foundation, reducing the risk of lifting or cracking under stress.

  • Better Resistance to Fluctuating Moisture Levels:
    Moisture in the ground can fluctuate over time, and a thicker MVB layer provides consistent protection against these changes. A thinner base may fail when moisture pressure rises, but a thicker MVB holds up better over time.

  • More Durable and Long-Lasting Flooring:
    The added thickness of the MVB gives your flooring system more mass and strength, which directly translates to greater durability. This can extend the lifespan of your floors by preventing moisture damage, cracking, or other issues caused by moisture fluctuations.

  • Improved Overall System Integrity:
    A thicker MVB ensures your entire floor system is better protected against external pressures. The base coat is the foundation of the entire system, so reinforcing it with a thicker MVB layer results in a stronger, more reliable floor.

  • No Compromises on Strength and Performance:
    Unlike thinner base coats that might compromise protection or performance, a thicker MVB base coat provides a robust defense against moisture while still allowing for a premium Polyaspartic top coat that offers UV, chemical, and abrasion resistance. Together, they form a long-lasting, high-performance flooring solution.

While Polyaspartic is excellent as a top coat, it’s not going to provide you the base coat protection that Moisture Vapor Barriers do for the base layer. Polyaspartic lacks moisture resistance, which is why most contractors dont warranty against moisture related issues. The bond between the concrete and intial layer needs to be your strongest bond. Our MVB offers superior moisture protection and a stronger bond for the base layer. Full polyasparitc floor coatings are good floors, and we can istall these just as fast. But we will always offer the best flooring solution and superior coating technology first – and at the same price point as a full poly system. 

Yes! MVB locks in flakes better than Polyaspartic base coats, resulting in a smoother, more durable finish. When paired with a premium Polyaspartic top coat, you get a glossy, high-performance surface with improved flake adhesion, better protection, and enhanced aesthetics. With more flake adhesion, you get a thicker shield and a floor that feels like its coated. Thin poly systems feel thin, because the base coat is thin and less flake adherers to the base. 

MVB can handle up to 25 lbs of moisture pressure, making it a much stronger option than Polyaspartic and Epoxy, which only resist 3-8 lbs of moisture pressure. Moisture fluctuates over time, so relying on single-day readings is not reliable for long-term floor protection.

Here are several reasons concrete coating contractors don’t use MVB products as a base for full chip vinyl flake floor coating systems: 

  • Product Inexperience: To complete a 1-day job with a Moisture Vapor Barrier you need a Fast Cure solution – which needs to be applied within 15 minutes of mixing.
  • Limited Knowledge: Contractors and painters who are not professionally trained in our field follow the pack. They still pitch full polyaspartic systems because most contractors do and they are not familiar with other products or newer technology. 
  • Limited Access: They may not have access to MVB’s through their supplier or are able to offer it at competitive rates due to lower volume. We work on residential and commercial jobs, which allows us the volume to offer our superior MVB base coat and a polyaspartic top coat at the same competitive price points as a full polyaspartic system. 
  • Never Used MVB’s: Maybe they never used the product before and unaware of the various benefits of a thicker MVB base coat, apart from moisture mitigation.
  • Complacent: They are comfortable with their sales product and margins and do not want to adjust or adapt currently.  

Polyaspartic is less expensive to use for the base coat than MVB, which increases contractor margins. However, we provide the best protection with KONG Hydroshield (our premium Hydrostatic Vapor Barrier), all at the same competitive rates others charge for full Polyaspartic systems. This provides you with the best base coat that not only gives you a floor that looks and feels great, but that is more durable and provides longer-term protection.

Plus, with this coating solution, it ensures we never have to return to a project to address issues every again.  

Our MVB technology cures in just 1.5–2 hours, like Polyaspartic, allowing for a quick turnaround without compromising on quality or cutting corners.

Our flooring system is superior because we combine the best of both worlds: a premium MVB for the best base coat protection and moisture mitigation – Sealed with a  Polyaspartic top coat for abrasion, chemical, and UV resistance.

You get better protection, a superior finish, and long-term durability at the same price as other companies’ Polyaspartic systems.

STEP ONE

1. MOISTURE READING

Moisture is the #1 reason floor coatings fail. It’s important to understand that moisture levels fluctuate over time. While taking an accurate moisture reading is an essential step during our no-obligation floor assessment, we never rely solely on it to ensure the success of your floor. That’s why we always apply a Moisture Vapor Barrier (MVB)—to guarantee your floor never fails. 

Many contractors skip this step to cut costs or because they lack the proper training – or they still lay thin polyaspartic for the base coat because it’s all they know or what they are use to.  Floor coatings that are not installed properly will eventually peel or bubble, wasting both your time and money. Let our trained technicians give you superior protection at every layer to ensure your floor’s longevity and success.

STEP ONE

STEP TWO

2. SURFACE PREPERATION

Kongcrete Coatings uses high-end modern diamond grinders on all concrete surfaces to  effectively remove the top layer of concrete to expose a porous, contaminant-free surface.  

Precautions are taken to keep the dust to a minimum. Each technician is experienced in evaluating and preparing the concrete floor to meet our rigorous standards and reach a concrete surface profile to achieve a maximum bond.

If necessary (depending on the current condition of the surface), our coating technicians will remove pre-existing coatings such as epoxy, paint, and other sealers.

STEP TWO

STEP THREE

3. CRACK REPAIR

We will repair cracks, holes, or divots using a special blend of premium products that are flexible and provide a superior bond to concrete – and can be used on all surface imperfections! Our technicians will  level out inclinations and uneven areas of the concrete for a beautiful flat and safe surface. 

Next, we will ensure all of our patch repairs are sanded down to create a maximum bond with your new coating. Finally, we will mop your floor with acetone to ensure every speckle of dust is removed from the floor and prepare the materials for your new coating!

STEP THREE

STEP FOUR

4. MVB + POLYASPARITC or EPOXY FLAKE FLOORING BROADCAST

After the surface is fully prepped and cleaned, Kongcrete Coatings applies our industrial Hydrostatic Moisture Vapor Barrier base coat with a nothced squeegie, followed by large 18“ rollers.

Prior to your first coat we remove the tape we place around our rollers to ensure microfibers and dust do not end up on your new coating! Kongcrete Coatings will then apply the recommended base coat and and a full broadcast of high-grade decorative color flakes.

  • For Hybrid Moisture Vapor Barrier +  Polyaspartic coatings: These coatings take about 2 hours to dry, in which case we prep for the final top coat during base coat try time! 
  • For commercial epoxy coatings: We let the flakes dry into the base coat overnight and shut your garage about 80% and setup a barrier for wind and debri.
STEP FOUR

STEP FIVE

5. RECLAIM EXCESS FLAKES

Day two in our process includes the reclaiming of excess flakes on the floor surface using a blower.

After the excess flakes are collected and removed, the floor is scraped and shaved, or even buffed to achieve the desired amount of texture.

STEP FIVE

STEP SIX

6. CLEAR TOP COAT

Kongcrete Coatings applies our proprietary industrial grade poly clear coat. This product dries very quickly and must be spread accurately and rolled with precision. We apply the highest-quality UV resistant poly clear coat to ensure a uniform high gloss look that will stand up to the heavyweight of vehicle traffic, hot tires, and more. 

If you prefer an even  smoother finish, we will apply a final (second) clear coat – and if you prefer a second coat with more traction, we will apply an anti-skid aggregate to protect against slickness. Let’s talk about your new dream floor! 

STEP SIX

How to Maintain and Clean Your Beautiful New Floor Coating.

  • Sweep/Blow: Sweep or blow out loose dust and debris.
  • Fabuloso/Soap Cleaner: In a large bucket, mix 1/4 cup of Fabuloso, Simple Green, or your preferred soap cleaner per gallon of warm or cold water. Dawn soap with a blue pad or microfiber rag works well too.
  • Mop/Squeegee: Apply the solution to the surface of the garage floor coating with a traditional mop or use a large squeegee to remove the water from the surface.
  • Let it Dry! Allow the floor to dry, there is no need to rinse. Keep Rubber Base on Door. We recommend also trying to keep the rubber base at the bottom of the garage door clean so that it does not leave dirt or grime on the floor coating when closed.

Checklist Considerations Prior to Your Floor Upgrade!

  • Clear the Space: Remove all vehicles, machinery, and personal belongings from the designated area. Generally, items can be moved inside or in the backyard temporarily if they will not be damaged by rain. Depending on the number of items stored in your garage, consider temporary storage solutions such as portable storage pods for items that cannot be relocated. Feel free to ask us about our recommended 5-star storage pod providers!

  • Ensure Adequate Ventilation: Provide proper ventilation by keeping windows and doors open during the application and curing process. If the job is indoors, make sure the HVAC system is turned off during the application and until the coating is fully cured.

  • Temporary Relocation: If applicable, arrange for an alternative parking space for vehicles during the coating process. Consider relocating pets and sensitive items to a safe and dust-free environment.  

  • Inform Neighbors: If applicable, notify neighbors or your HOA about your new coating. Our equipment and tools make noise and may cause disruption, especially during the first couple of hours.  

  • Workspace Access: Please keep the project area accessible for our crew so they have unobstructed access to the work area!

  • Time Frame: For best results, we like to arrive between 6:30AM-7AM. The time will be confirmed when the project is scheduled. The earlier we can arrive the sooner we’ll be out of your hair!

  • Remove Floor Coverings: If there are rugs, carpets, or other floor coverings in the area, remove them to allow for proper coating application.

  • Emergency Contacts: If emergency contact is NOT provided, the number on file will be the default emergency contact.

  • Final Walkthrough: Post completion we will conduct a final walkthrough with you to address any last-minute questions.

  • Important Note: The AC or HVAC system should remain off during the coating application and curing process to prevent dust or debris from settling on the wet surface. AC or HVAC systems may be turned on once the coating is fully dry.